Prototype Demonstration - November 19, 2006 - A video is used to demonstrate SolderBaat's features, feasibility, and functionality. A technical problem that occurred immediatedly before the footage was captured caused several minor adjustments to be made to the design. The relays controlling SolderBaat's DC geared motor which drives the lead screw/scissor lift mechanism were completely functional but did not respond to the microcontroller input. Therefore, impromptu manual switches were used during the video capture. It should be noted, however, that the use of these switches did not subtract from the automation of the entire process, since upon reaching the critical junctures, the limit switches took over and transfered control to the microprocessor. The video below shows the entire solder, assembly, and test process.
Click here to view the prototype demonstration (.wmv, 3.89 MB).
Initial Prototype Test - November 13, 2006 - As the testing process continues, Precision SATLAB is recording the results of each test. This video demonstrates the key technical abilities of the prototype. In the test run for the video, the transport is shown in various stages: first, picking up the fuze; next, translating to the soldering station; inserting the fuze into the board; raising the board to the soldering station; soldering the fuze into place. It is clear from this video that although the individual parts are functional, the integration between components needs to be resolved, and minor changes to the process are necessary, i.e., slowing down the solder feed rate.
Click here to view the initial prototype test (.wmv, 8.16 MB).
Prototype Fabrication - November 3, 2006 - This video was shot by our fabrication team during the manufacturing of SolderBaat's iron mounts. It provides a unique perspective on the high-quality machining necessary to bring SolderBaat to life. The parts are cut from High-Density Polyethylene (HDPE) and the sequences are generated directly from the CAD virtual model.
Click here to view the prototype fabrication (.wmv, 4.97 MB).
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