University of Notre Dame

AME 40463: Spring 2008

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Documentation

Spinnitech's product packaging machine has been fully documented throughout its development, in an effort to provide total customer satisfaction. Although we are currently in the prototype phase for this product, all primary and supplementary documentation has been provided. We like to walk with our customer, through every step of the design process. Because at Spinnitech you don't just get a solution, you get friends solving problems.

Primary Documentation

System Operation

User Manual

In this section, the system operation and user interfaces are described. The document above is the User Manual, and contains information for an average, non-technical user to operate Spinnitech's Product Packaging Machine.

 

Engineering Trade Studies

Nick Birk: Proposal / Report

Description: Uses solid mechanics to examine forces on the moving cup and resulting stresses.

Caitlin Kopf: Proposal / Report

Description: Determines necessary geometry of crank-slider mechanism for cup dispensing system. Analyzes acceleration of the slider using the method of kinematic coefficients.

Mike Mack: Proposal / Report

Description: Develops necessary geometry for HDPE support strut in capping mechanism.

Michael Wicks: Proposal / Report

Description: Determines necessary geometry for pellet dispensing mechanism.

Kyoko Yoshida: Proposal / Report

Description: Determines necessary geometry of cam follower mechanism for cup dispensing system. Results will be compared to crank-slider trade study to determine which mechanism to use.

 

Preliminary Design Reviews (PDR)

These weekly presentations give updates on the previous week's action items, current status, and next week's action items.

Week 3: Presentation / Form

Date: January 29, 2008
Presenter: Nick Birk
Description: Five subsystems identified: 1) Dispense cup, 2) Fill with pellets, 3) Dispense Lid, 4) Seal lid, 5) Exit cup from machine.

Week 4: Presentation / Form

Date: February 5, 2008
Presenter: Caitlin Kopf
Description: Preliminary concept models for 5 subsystems. We proposed the ideas of pneumatics for sealing the cup and suction for dispensing cups and lids.

Week 5: Presentation / Form

Date: February 12, 2008
Presenter: Mike Mack
Description: Group concept selected. Sketch of concept and discussion of technical issues included.

Week 6: Presentation / Form

Date: February 19, 2008
Presenter: Michael Wicks
Description: Photographs of pre-prototyped cup holder, obtained suction cups, pneumatics system.

Week 7: Presentation / Form

Date: February 26, 2008
Presenter: Kyoko Yoshida
Description: Screenshot of preliminary CAD assembly. Group is currently working on individual trade studies.

Week 8: Presentation / Form

Date: March 11, 2008
Presenter: Nick Birk
Description: Details of cup dispensing crank-slider mechanism and potential problems.

Week 9 : Presentation / Form

Date: March 18, 2008
Presenter: Caitlin Kopf
Description: Details of pellet dispensing system and potential problems.

Week 10 : Presentation / Form

Date: March 25, 2008
Presenter: Mike Mack
Description: Details of lid dispensing mechanism and potential problems.

Week 11 : Presentation / Form

Date: April 1, 2008
Presenter: Michael Wicks
Description: Details of cup dispensing mechanism and potential problems.

Week 12 : Presentation / Form

Date: April 8, 2008
Presenter: Kyoko Yoshida
Description: Describes electrical system including flowchart and microcontroller pin analysis.

 

Concept Design Review (CDR)

CDR

The Concept Design Review (CDR) includes the relevant quantitative information for each important feature of the packaging system.

 

Task Tracking Summary (TTS)

TTS Reports

Time Tracking Summary details hours for each team member in the areas of organization, engineering analysis, documentation, prototyping, and CAD. Also includes summary of hours spent with entire class, group, and individual activity.

 

Supplementary Documentation

Concept Memos

Group Concept

This memo includes a description of the selected concept design, details of each of the five subsystems, key technical issues, a proposed schedule, a sketch of the concept, and external contacts.

Individual Concepts

Below are initial concepts that were developed by each member of the team.

Nick Birk

Caitlin Kopf

Mike Mack

Michael Wicks

Kyoko Yoshida

 

Design Requirements

Product Design Requirements

This memo describes the potential customers, competition, and product design requirements for the final product packaging design. Key design requirements include efficiency, cost, and accuracy.

Prototype Design Requirements

This grading rubric is used to assess the final prototype in the areas of throughput, weight, accuracy, structural integrity, reliability, quality, and cost.

Graded Prototype Design Requirements

This grading rubric contains the final evaluation of the prototype.

 

Prototype Budget

Prototype Budget

This is a preliminary budget detailing predicted costs for each subsystem.

 

 

 

 

 

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